During translation from MML to MIME, for each MIME part which has been composed inside Emacs, an appropriate charset has to be chosen.
If you are running a non-mule Emacs, this process is simple: If the
part contains any non-ASCII (8-bit) characters, the MIME charset
mail-parse-charset (a symbol) is used. (Never set this
variable directly, though. If you want to change the default charset,
please consult the documentation of the package which you use to process
See Various Message Variables, for example.)
If there are only ASCII characters, the MIME charset US-ASCII is
used, of course.
Things are slightly more complicated when running Emacs with mule
support. In this case, a list of the mule charsets used in the
part is obtained, and the mule charsets are translated to
MIME charsets by consulting the table provided by Emacs itself
or the variable
mm-mime-mule-charset-alist for XEmacs.
If this results in a single MIME charset, this is used to encode
the part. But if the resulting list of MIME charsets contains more
than one element, two things can happen: If it is possible to encode the
part via UTF-8, this charset is used. (For this, Emacs must support
utf-8 coding system, and the part must consist entirely of
characters which have Unicode counterparts.) If UTF-8 is not available
for some reason, the part is split into several ones, so that each one
can be encoded with a single MIME charset. The part can only be
split at line boundaries, though—if more than one MIME charset is
required to encode a single line, it is not possible to encode the part.
When running Emacs with mule support, the preferences for which
coding system to use is inherited from Emacs itself. This means that
if Emacs is set up to prefer UTF-8, it will be used when encoding
messages. You can modify this by altering the
mm-coding-system-priorities variable though (see Encoding Customization).
The charset to be used can be overridden by setting the
MML tag (see MML Definition) when composing the message.
The encoding of characters (quoted-printable, 8bit, etc.) is orthogonal
to the discussion here, and is controlled by the variables
mm-content-transfer-encoding-defaults (see Encoding Customization).